Chiyambi cha OSLB-1300 BC String Welding Machine
Chiyambi cha OSLB-1300 BC String Welding Machine
Introduction
Ndi kukula kosalekeza kwa ukadaulo wa photovoltaic, ukadaulo wa batri wa Back Contact (BC) wapeza chidwi chofala ngati ukadaulo wa batri. Mabatire a BC amayika maelekitirodi onse kumbuyo kwa batire, kupeŵa mthunzi kuchokera ku maelekitirodi akutsogolo, zomwe zimapangitsa kuti photoelectric kutembenuka bwino. The OSLB-1300 BC String Welding Machine yomwe idatulutsidwa m'chikalatachi sizongoyenera kuwotcherera zingwe za batri za BC komanso zimagwirizana ndi mitundu yosiyanasiyana ya batri monga Multi-Busbar (MBB), Passivated Emitter ndi Rear Cell (PERC), Tunnel Oxide Passivated Contact (TOPCon), ndi Heterojunction with Intrinsic Thin-layer (HJT).
2. Mbiri pa BC Battery Cells
2.1 HPCB Yautali
Longi's High-Performance Back Contact Battery (HPCB) ndi ukadaulo wothandiza kwambiri wa batire la BC. Imakhala ndi mapangidwe apamwamba a batri ndi njira zomwe zimatsimikizira kutembenuka kwazithunzi kwazithunzi komanso kudalirika. Mabatire a HPCB amachepetsa ndalama pamene akuwongolera ntchito, ndikupereka chilimbikitso chatsopano pa chitukuko cha mafakitale a photovoltaic.
2.2 Aiko ABC
Battery ya Aiko's All-Back-Contact (ABC) ndi ukadaulo wa batri wathunthu. Imakwaniritsa bwino kutembenuka mtima komanso kuwonongeka kochepa kudzera mu kapangidwe kake kapadera ka batri ndi njira zake. Mabatire a ABC amakhalabe okhazikika pansi pamikhalidwe yosiyanasiyana yowunikira, kuwapangitsa kukhala ukadaulo wopikisana wa batri wa BC wokhala ndi magetsi otseguka kwambiri komanso chinthu chodzaza.
2.3 Yellow River Hydropower IBC
Batire ya Yellow River Hydropower's Interdigitated Back Contact (IBC) imagwiritsa ntchito mawonekedwe apadera a elekitirodi ndi njira yopititsira patsogolo mawonekedwe afupipafupi komanso odzaza. Mabatire a IBC amasintha bwino ndikuchepetsa ndalama zopangira, kuyimira ukadaulo wodalirika wa batri wa BC wokhala ndi chitukuko chachikulu.
3. Zida Mwachidule
3.1 Kufotokozera Kwambiri
The OSLB-1300 BC String Welding Machine imakhala ndi zigawo zingapo zofunika, kuphatikiza:
Ma tray a A/B awiri a batire
A/B soldering/glue application control system
Kudyetsa kusamutsa mkono wa robotic
Tabu yotengera batri
Chipangizo chosinthira batri
CCD + 4-axis robotic kuzindikira ndi malo
Riboni processing makina
Welding transfer table
Makina opangira kutentha kwa infrared
Njira yowunikira ya String EL
Makina otulutsa
Mfundo yogwirira ntchito imakhudza mkono wa robotiki kutenga ma cell a batri kuchokera m'mathirelo odyetserako, kutsatiridwa ndi soldering / gluing, kuzindikira ndikuyika, kukonza riboni, ndikuyika. Pomaliza, kuwotcherera kumachitika pa tebulo losinthira kuwotcherera, ndipo kutulutsa kumayendetsedwa ndi makina otulutsa.
3.2 Kugwiritsa Ntchito Battery Technologies
Zipangizozi zimapangidwira makamaka zingwe za batri za BC, kukwaniritsa zofunikira zowotcherera za HPBC, IBC, ABC, XBC, ndi ena, kuphatikiza Longi HPCB, Aiko ABC, ndi Yellow River Hydropower IBC. Kuphatikiza apo, makinawa amathandizira mitundu yosiyanasiyana ya batri monga MBB, PERC, TOPCon, HJT chifukwa cha njira yake yosinthira yodyera, kuzindikira kwapamwamba kwambiri komanso kachitidwe koyikira, komanso magawo osinthika amawotcherera.
4. Zida Zazida za Hardware
4.1 Kupanga Kwadongosolo
| chigawo chimodzi | Kufotokozera |
|---|---|
| A/B Double Tray | Pulatifomu yapawiri yolondola kwambiri yodyetsera ndi kugulitsa / gluing, yosinthika ya kukula kwa batri pansi pa 210 mm. |
| Kudyetsa Transfer Arm | Imayendetsedwa ndi injini ya Servo, yogwiritsa ntchito lamba wamtundu wa njanji wokhala ndi makapu akuya kwambiri a vacuum. |
| Battery Transfer Table | Yoyendetsedwa ndi servo motor + chochepetsera, yokhala ndi njira zoyikiratu. |
| Battery Flipping Mechanism | Kuyendetsedwa ndi servo motor + chochepetsera, pogwiritsa ntchito makapu a silicone vacuum suction. |
| CCD + Four-Axis Robotic | CARA loboti ya ma axis anayi okhala ndi kamera ya mafakitale ya 800W; malo olondola ± 0.15 mm. |
| Welding Transfer Table | Servo motor + yochepetsetsa yoyendetsedwa ndi kutengera lamba wa Teflon; kuwongolera kutentha kwa madera osiyanasiyana. |
| Infrared Heating Module | Zokhala ndi ma module owongolera kutentha kwambiri komanso nyali za infrared. |
| Riboni Processing Mechanism | Mulinso ma seti 10 a njira zopumula ndi kuzindikira. |
| EL Detection System | Makina a makamera atatu okhala ndi kutalika kwa zingwe kutalika kwa 1800 mm. |
| Discharge Mechanism | Ili ndi chotengera chotulutsa lamba cha PU. |
| Pulogalamu Yoyang'anira Mapulogalamu | Proprietary mapulogalamu osavuta kukweza ndi ochezeka wosuta mawonekedwe. |
| Base maziko | Chitsulo chimango kapangidwe. |
4.2 Mndandanda Wazigawo Zazikulu
Chitsulo chachitsulo: Q235 chitsulo kwa kapangidwe.
PLC: Huichuan/QT550 yowongolera dongosolo.
Zosintha Zapafupi: Mndandanda wa OMRON woyika mkono.
Zigawo za Pneumatic: AIRTAC/SMC mndandanda wamakina onse.
Zosintha Zamagetsi: CHINT mndandanda wa machitidwe olamulira.
Servo Motors: Huichuan/Xinjie mndandanda wama module a X/Y.
Zenera logwira: Kunlun Tongtai/Huichuan 16-inchi pakuwongolera dongosolo.
Njira Zowongolera ndi Zopangira: WON 16-inch kwa ma module a X/Y.
Roboti ya Four-Axis: Chinese 600SR pakugwira ma cell ndikuyika.
Kamera: Hikvision/Dahua pozindikira CCD.
Infrared Welding Nyali: Zopangidwa ku China zopangira ma cell ndi nthiti.
5. Zida Zaumisiri magawo
| chizindikiro | mtengo |
|---|---|
| Mphamvu Zopanga | ≥1000 PCS/H |
| Kuyika molondola | ± 0.10 mm |
| Kuthamanga Kwambiri Kwambiri | Kusintha mpaka 1000 mm / s |
| Kukula Kwama cell | 166210*30166 mamilimita |
| Kutalika Kwambiri kwa Zingwe | 1800 mamilimita |
| Njira Yowotcherera | Kuwotcherera riboni |
| Soldering/Glue Application Systems | akanema 2 |
| Kuzindikira Maselo | Kuzindikira kwa kamera ya CCD (kuzindikira pamakona) |
| Kuyika Kulondola | ± 0.2 mm |
| Kupaka Pakati | Solder phala kapena guluu conductive (kutengera njira kasitomala kuwotcherera) |
| Kuwonongeka kwa Maselo | ≤0.2% (maselo a Grade A) |
| Kulephera kwa Zida | ≤3% |
| Njira Yotsitsa / Yotsitsa | Makinawa |
| Magetsi | PLC + Touch Screen + Servo + Module |
| Chiyankhulo cha Anthu-Makina | Touchscreen yokhala ndi ntchito yosavuta kugwiritsa ntchito |
| Alamu ya Fault | Zochenjeza zenizeni zenizeni |
| Mtundu wa Zida | Thupi lalikulu loyera |
6. Chidule cha Ubwino wa Zida
6.1 Kulondola Kwambiri
Makinawa amatsimikizira kulondola kwambiri pakugwira ma cell, kuyika, ndi kuwotcherera, ndikuyika kulondola komwe kumafika ± 0.10 mm ndikuyika kulondola kwa ± 0.2 mm, kuonetsetsa kuti zingwe za batri zili bwino.
6.2 Kugwirizana Kwamphamvu
OSLB-1300 imagwirizana ndi matekinoloje osiyanasiyana a BC, kuphatikiza Longi HPCB, Aiko ABC, Yellow River Hydropower IBC, ndipo imathanso kukhala ndi mitundu ya batri ya MBB, PERC, TOPCon, ndi HJT, ndikupereka zosankha zosinthika zamabizinesi a photovoltaic.
6.3 Kuchita Bwino Kwambiri ndi Kukhazikika
Ndi mphamvu yopangira ≥1000 PCS/H ndi kulephera kwa ≤3%, zida izi zimakwaniritsa zofunikira zopanga zazikulu ndikuwonetsetsa kukhazikika panthawi yopanga.
6.4 Zinthu Zanzeru
Wokhala ndi pulogalamu yoyang'anira mapulogalamu, makinawa ali ndi mawonekedwe osavuta kugwiritsa ntchito kuti akhazikitse magawo osavuta komanso kusintha kwanjira. Imaperekanso chidziwitso cha zolakwika zenizeni, kuwongolera kukonza ndi kasamalidwe.
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